Beacon/first layer improvements#101

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tg73 wants to merge 132 commits intoRat-OS:developmentfrom

tg73:topic/first-layer-improvements-pr

Commits on Jul 8, 2025

Mesh/Beacon: better handling of compensation meshes and reference pos

miklschmidt
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tg73
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Mesh/Beacon: minor improvements to mesh error handling and logging

miklschmidt
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tg73
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Mesh/Beacon: mark meshes invalid if parameters are missing

miklschmidt
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tg73
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Mesh/Beacon: fix profile loading when applying compensation

miklschmidt
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tg73
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Mesh/Beacon: instantiate offset mesh when applying scan comp

miklschmidt
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tg73
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Mesh/Beacon: properly check for mesh params when applying scan comp

miklschmidt
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tg73
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Macros/Mesh: set zero reference position on loaded mesh in start_print

miklschmidt
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tg73
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Macros/Mesh: when setting zero reference position, copy the probed points, not the interpolated points.
tg73
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Macros/Mesh: Move to safe Z home in CREATE_BEACON_COMPENSATION_MESH
tg73
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Macros/Mesh: don't require a mesh to be pre-loaded when calling CREATE_BEACON_COMPENSATION_MESH
tg73
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Macros/Beacon: Add early checks in START_PRINT for beacon model and scan compensation mesh issues rather than failing late eg after heat soaking.
tg73
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Macros/Beacon: Before BED_MESH_CALIBRATE, check beacon model temp is reasonably close to the current beacon coil temp.
tg73
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Macros/Beacon: Consistently use "Beacon Scan Compensation" as the default name for the beacon scan compensation mesh
tg73
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Mesh/Beacon: In create_compensation_mesh, use existing or fresh beacon model according to beacon_contact_calibrate_model_on_print
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Macros: Add missing _LED_START_PRINTING_ERROR in START_PRINT
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Macros/Mesh: Quote bed mesh profile name gcode arguments so that spaces are handled
tg73
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Beacon/Mesh: Improve logging/debug in SET_ZERO_REFERENCE_POSITION
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Mesh/Beacon: Remove SAVE_PROFILE option from SET_ZERO_REFERENCE_POSITION, now always saves.
tg73
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Macros: error handling utility improvements
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Macros: _CHECK_BED_MESH_PROFILE_EXISTS now sets a last check result status instead of raising an error.
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Beacon/Mesh: Substantial rework and improve extended metadata and related functionality
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Mesh/Beacon: remove runtime multiplier, add runtime offset

miklschmidt
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tg73
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Beacon: remove obsolete comment

miklschmidt
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tg73
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Macros/Beacon: properly apply/subtract runtime/expansion offsets

miklschmidt
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tg73
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Macros/Beacon: fix saving of runtime z offset (babystepping):
tg73
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Macros/Beacon: update hotend expansion offset when print temperature changes

miklschmidt
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tg73
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Beacon: minor code cleanup
tg73
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Macros: ensure TEMPERATURE_WAIT override does not swallow error conditions
tg73
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Macros/Beacon: update hotend expansion offset in all relevant scenarios
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Macros/Beacon: improve variable naming and debug logging
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Macros/Toolheads: improve debug logging
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Extras: add _DEBUG_ECHO_STACK_TRACE
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Macros: Don't call _BEACON_SET_NOZZLE_TEMP_OFFSET from TEMPERATURE_WAIT
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Mesh/Beacon: adjust default config to avoid aliasing during rapid scans
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Commits on Jul 28, 2025

Commits on Aug 5, 2025

fix(beacon-mesh): improve reactor yielding to avoid timer too close errors
tg73
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Commits on Aug 12, 2025

Commits on Aug 23, 2025

fix(beacon-heatsoak): increase minimum threshold from 10 to 12.5
tg73
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Commits on Aug 26, 2025

fix(beacon-heatsoak): add retry when preparing for sampling as a speculative workaround for occasional failures that have been observed
tg73
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Commits on Aug 27, 2025

refactor(ratos): move BackgroundDisplayStatusProgressHandler class to ratos.py for general reuse
tg73
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Commits on Sep 21, 2025

revert(extras): remove dynamic_governor
tg73
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